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Abstract

MEMS-Based Integrated Microsystems for Inertial Sensing and All-Optical Networks

Recent advances in the development of MEMS-based microsystems have not only been driven by the steady demand for miniaturization and higher performance at lower cost, but also has been impelled by the large variety of applications that are enormously affected by these systems. These applications are spread in a broad range including health care, automotive, wireless and optical communication, industrial and process control, instrumentation, military, and consumer market. The impact of MEMS microsystems is not just limited to reducing overall size, cost, weight, and power dissipation; they open up new market opportunities, or enhance the overall performance by making formation of large arrays of transducers and/or distributed microsystems feasible. A clear example of a new enabled market by MEMS arrays is micromirrors and other micro-electromechanical devices for all-optical network switching and wavelength management. While advanced CMOS and MEMS fabrication processes have been the key enabling technologies of these microsystems, the increasing functionality and complexity demands novel and innovative system engineering, packaging and integration approaches as well. This talk uses two examples to present how novelty and co-design at all these aspects needed for high-performance microsystems to fulfill the applications.

The first MEMS microsystem is a high precision silicon accelerometer that resolves 10 ppm of earth gravitational force while providing a direct digital output. Novel device structures, and combined surface and bulk micromachining fabrication technology are used to form the capacitive sensing element. The microsensor is operated in an electromechanical oversampled sigma-delta modulator loop to readout the sensor, servo-control it, and provide digital output over a 95dB dynamic range. This system uses the mechanical characteristic of the sensor as the first sigma-delta loop integrator, in addition to a novel fully differential interface IC with <300uV offset resolving better than 6aF capacitance change on a 10pF base capacitance. The new generation of these inertial microsystems including microgyroscopes use controlled vibration and temperature micro-environments formed at chip-level to insert them in harsh-environment applications with over 20,000 g of shock and -60 to 100 C temperature range. The key to this on-going development is batch-fabricated environmentally-isolated micro-packages and wafer-level vacuum packaging technologies.

The 2nd MEMS microsystem is a large port count (>400) transparent cross-connect optical switch. In addition to novel electrostatic microactuators for actuation voltage reduction and range improvement, an integral part of this microsystem is an ultra-high density scalable robust digital control scheme implemented on a mixed-signal mixed-voltage CMOS chip. The control chip provides closed-loop high-precision 2-D free-space beam-steering of the two-axis gimbaled micromirrors, and hence relaxes the MEMS manufacturing tolerances by reducing their effects on the overall system performance. The control algorithm is a modified sliding-mode control scheme which is robust. It also enables operation of the micromirrors beyond their "pull-in" limit. Furthermore the chip addresses the interconnect congestion problem for large port count switches by utilizing a serial digital bus.

About Navid Yazdi

Navid Yazdi is currently a visiting research scientist at the University of Michigan. He received the B.S. degree in 1988 from the University of Tehran, Tehran, Iran, the M.S. degree in 1993 from the University of Windsor, Windsor, Canada, and the Ph.D. degree in 1999 from the University of Michigan, Ann Arbor, all in electrical engineering.

From 1998 to 2000 he was a full-time tenure-track faculty member at Arizona State University, where he established a research group focusing on integrated microsystems with several projects funded by NSF, DARPA, and semiconductor industry on MEMS sensors and actuators, and analog/digital VLSI circuitry.

From 2000 to 2003 he was Director of Electronics at Corning IntelliSense Corporation (CISC). He joined CISC after taking a leave from Arizona State University. At CISC he created and managed the control electronics group and focused his effort on precision MEMS interface electronics and mixed-signal control ASICs for optical cross-connect and wavelength management products.

Dr. Yazdi has published over 35 journal articles and refereed conference papers in the past 10 years on MEMS devices and fabrication technologies, mixed-signal VLSI circuits and MEMS interface circuitry, and wireless microsystems. He also holds several US patents on MEMS accelerometers and their manufacturing process, and closed-loop control of MEMS. Dr. Yazdi is a member of Tau Beta Pi. He received the University of Michigan College of Engineering Graduate Student Achievement Award in 1998 for excellence in scholarship, research, and service.